Long splits without a ring bulge (usually with lifting of the rib of a SxS) are almost always from thin barrels.
I asked the metallurgical engineer at METL who supervised one of my failure studies how much the wall thins with stretching before bursting and his answer was "not much".
![[Linked Image from photos.smugmug.com]](https://photos.smugmug.com/Barrel-Evaluations/Barrel-Bursts/i-nGFbwVZ/0/MjwG9H7SbDwWLjWgFLDCd2xPN99HfmVBtsX6bBKXr/M/BarrelBurst9-M.jpg)
So tell me, Doc. If it doesn't stretch "much", where does the extra steel come from that goes into creating the big bulge? Be specific, please.
Measure the thickness of an uninflated balloon's wall, then measure it after it is inflated. What do you think the results will be?
"Not much" in one's man's vernacular may well be enough to cause a rupture, in another's.
Stan, you are right of course. "Not much" is a very relative and subjective term. And we have to remember that steel is a collective term for many different alloys that have very different properties. When met labs do tensile strength testing, they machine the samples down to a precise cross-sectional area, and then they are clamped in a machine that pulls them apart. This UTM Tester simultaneously measures the elongation and the amount of force used to stretch the sample to the point of failure. They are able to determine the yield strength, or point where the sample can no longer spring back without suffering permanent deformation. The Ultimate Tensile Strength is the point where "necking"or thinning of the sample occurs before it fails and breaks. Some structural steels can elongate around 30% before pulling apart under tensile strain. So-called mild steels may elongate 15-25% before breaking. Tool steels or alloys more subject to brittle fracture stretch much less before failure, but of course, such steels would not be used for gun barrels.
That isn't a lot compared to much more ductile metals like soft copper or gold, but there is indeed some thinning. I've personally seen many samples and seen tensile strength testing done, and this thinning or "necking" at the point of failure is visibly evident.
The failure of the Flues barrel above is very similar to that of two 20 ga. Flues parts gun I have. They also have very thin barrel walls at the point of the split, but were further back along the forend. Just as there are different grades of steel, there are different degrees of barrel obstructions that may lead to a burst. A lighter obstruction such as snow or a stuck wad might not cause the characteristic or distinct ring bulge that might come from a heavier bore obstruction such as mud or ice. This Flues was probably fired many hundreds or thousands of times before the barrel split, so the thin barrels alone probably were not the cause. Without knowing the particular details involved, all we have is conjecture.