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Mar 28th, 2026
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#673344 03/28/26 08:03 PM
Joined: Dec 2001
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SKB Online Happy OP
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Joined: Dec 2001
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The pad and stock are both trued up on the end and made flush to each other, the pad is mounted and ground to within a few thousandths of the wood, a layer of masking tape protects the stocks surface. Final fit is done by hand with paper glued to paint stir sticks.


[Linked Image from i.imgur.com]

A simple lathe made tool to bore the screw holes, lubricated so the rubber does not tear.

[Linked Image from i.imgur.com]

[Linked Image from i.imgur.com]

Line scribed around the pads base with the thickness of the leather, filled with white chalk to help see the line.


[Linked Image from i.imgur.com]

setting up for the jig

[Linked Image from i.imgur.com]

Grinding set up


[Linked Image from i.imgur.com]

Now comes the really tedious part, I try to get as much as I can on the belt, just doing the last bit by hand after lots of carful measuring with a caliper. It takes time and is a slow process to get the fit really nice.


[Linked Image from i.imgur.com]

The pad is mounted to a piece of wood that is slightly smaller than it is.

[Linked Image from i.imgur.com]

I the leather is soaked for 20 minutes or so in warm water and the stretched over the pad. I like to use a piece of leather that is plenty big enough to grab a hold of the edges when pulling it tight. All of the wrinkles are worked out before leaving it to dry, this can be very frustrating, especially around the toe.



[Linked Image from i.imgur.com]


More tomorrow.

Last edited by SKB; 03/28/26 08:10 PM.

www.bertramandco.com ACGG professional, imports, sales
[Linked Image from i.imgur.com]
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Steve,
That is super informative. Thanks for taking the time to put the post together. I look forward to more.

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can't wait for tomorrow

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SKB Online Happy OP
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Barge cement is applied to the leather, I stop short of the edges so the pad does not get glued to the wood.

[Linked Image from i.imgur.com]


Holes are cut now to remove the pad from the plate. I use a scalpel which are cheap and easy to find on Ebay or Amazon. I replace the blade several times each leather covered pad.


[Linked Image from i.imgur.com]



Terrible pic but here is where I cut the pie shaped relief out of the leather at the heel and toe. The leather is lightly skived towards the center of the pad.

[Linked Image from i.imgur.com]

A burnisher is used where a lump decides to form, usually from too much glue I believe.


[Linked Image from i.imgur.com]

A creaser gifted to me by my late friend Jim Wear who was a superb leather worker is used to put the two parallel lines on the base of the pad. It is heated with a torch and worked around the circumference of the pad. A scrap piece of leather is used to test that the creaser is not too hot.



[Linked Image from i.imgur.com]



[Linked Image from i.imgur.com]

A slight relief is cut in the but under the pad then sealed with finish.


[Linked Image from i.imgur.com]

The lines and pad installed



[Linked Image from i.imgur.com]

Screw holes being glued, shoe polish used as release agent on the bullets.


[Linked Image from i.imgur.com]

Plugs after lunch.


www.bertramandco.com ACGG professional, imports, sales
[Linked Image from i.imgur.com]
1 member likes this: earlyriser
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SKB Online Happy OP
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A good use for an old pad

[Linked Image from i.imgur.com]

I skive the leather inside before gluing it in place and on the outside of the cylindrical portion of the plug after the glue has dried, bit of shoe polish helps the plug slide into place.



[Linked Image from i.imgur.com]


[Linked Image from i.imgur.com]

A nice Clayton Nelson custom is now ready to go home.

[Linked Image from i.imgur.com]


A couple of thoughts after completing this pad.

This is a 1" pad, I think the .800" look great. When you get down as thin as the .600" pads, the plugs become hard to deal as they are very short. I like the dark brown color.

I'm farther up and away from the belly on this piece of leather than the ones I used earlier from this skin, this piece was slightly thicker and a bit less uniform than the earlier pieces I selected making it a bit more challenging.

David Trevallion was not incorrect in his description of how frustration the job can be, and at the same time I find it rewarding and something which I enjoying improving at.

Four more on the bench ready for new leather pads.

Last edited by SKB; 03/29/26 05:24 PM.

www.bertramandco.com ACGG professional, imports, sales
[Linked Image from i.imgur.com]

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