Mike & HalfaDouble, you both hinted at the solution...trying the fireforming loads before driving to the range. Well I can report after driving 80 minutes round trip that 10.5gr of Unique is NOT enough to form 500/416 brass into 500/450 3.25". Basically nothing happened to the brass. It was entertaining to shoot a grit shotgun load 10 times. Sounded like what a BPE round would if suppressed
On a positive note, the other Charles Lancaster rifle, the 450 BPE in 3.25", shot very well with 300gr JHP .452" NfB loads that also worked quite well in my Edward Lang, and even better with .458" lead flat nosed bullets weighing 350gr with a NfB load using 4198.
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I'll have to post some side by side comparisons of the two rifles. The earlier serial number rifle strangely has rebounding locks, while the newer rifle has the older style non-rebounding locks. Both have stalking safeties.
Note: we had rain yesterday and last night, so I did not move the shooting bench at our range due to the mud, and the range for these was only 22yds. The lighter jacketed bullets were chosen because my Lang has tight bores and I'd loaded them for rifle. With 45gr of 4198 these were doing 1799fps on average for 4 shots with a std dev of 8.9. The larger (.458 vs .452) and heavier bullets (350 vs 300gr) that generated the pictured target were faster at an average velocicty of 1865fps for 4 shots with a std dev of 15.8.