Sharps4590 - I'd been using mostly 21gr of 4198, without filler, but I haven't circled back to reloading for the 360EX in more than a year. Since then I've been using kapok fiber as filler in loads for my other BPE rifles (450 3.25", 500 3" and 500/450), plus a 9.3x72R. It's helped in all of those to reduce velocity variability, so I will be using it this time in the 360EX. Thank you for the compliments re the rifle and the buck.
Der Ami - I've been using the same brass in my Watson, plus an Alexander Henry single, and on rare occasions, a G.E. Lewis hammer double rifle, which I'm sure means the brass is getting worked much more than if it served a single master. Rim thickness on the Bertram brass (based on a random sampling of 3 cases from my stores), ranges from .0395" to .0410". In comparison, a sample of 3 RWS 9.3x72R cases all showed the same rim thickness of .0465". Got to love that Teutonic precision.
I think I will start segregating my 360 brass by rifle. I've already resized the cases I'm reloading so I can't try what you're suggesting right now.
On a related note, I also have a Springer single shot that was sold to me as a 9.3x57R. I've not yet cast the chamber but it does seem tighter than any of my other 360 rifles. I've tried the process I used with my Triebel-made double rifle in 9.3x72R, where I wrap the cases roughly in the middle with scotch tape before resizing, which makes them small enough to chamber. So far that's only gotten me close with the Springer, so it's time for casting.
Thanks for the help gentlemen,
Chris