These (monthly) threads are interesting and frequently illuminating. I am neither a metallurgist nor engineer, am a victim of a public education in the great state of Missouri, and have a bit of math LD so am not good with numbers. I only know what I read in (mostly vintage) published literature. So here goes
What Load Should I Use In My Vintage Double?U.S. Maker’s 12g Hang Tags 1895-1915 usually specified 1 1/8 oz. with 3 1/4 Dram Bulk Smokeless; with published pressures of about 8,500 psi by modern piezoelectric transducer measurement.
Live Bird Competitors routinely used 1 1/4 oz. with 3 1/2 Drams Bulk Smokeless; with published pressures of about 11,700 psi, above the current SAAMI maximum recommended pressure for 2 3/4” 12g loads.
Some competitors choose much higher pressure loads:
DuPont Trophy Oct 24 & 25 1895
http://www.la84foundation.org/SportsLibrary/SportingLife/1895/VOL_26_NO_06/SL2606012.pdfCapt. John L. Brewer was using a Greener gun of high grade. His shells were the U.M.C. Trap, 3 1/4 inches long, 4 Drams of DuPont (Bulk) powder by measure, weighing 46 1/2 grains; one trap wad, two pink felts, 1/4 inch 11-gauge wad and one ordinary 12-gauge pink edge wad over the powder and 1 1/4 ounces of No. 7 chilled shot.
The 12g Winchester Repeater shells were introduced in 1900 with 1 1/8 oz. 3 Dram Eq. Pressure with Bulk Smokeless powder was less than 8,000 psi; about 10% higher with Dense Smokeless powders (Ballistite and Infallible).
http://www.la84foundation.org/SportsLibrary/SportingLife/1900/VOL_34_NO_23/SL3423013.pdfThis eventually became the standard “Target” load.
Progressive Burning DuPont Improved Military Rifle (I.M.R.) Powders were introduced in 1914. DuPont Oval was developed for the 1922 introduction of Western Cartridge Company’s 12g ‘Super-X Field’ 2 3/4” 1 1/4 oz. 3 3/4 Dram Equiv. shell. The Peters Cartridge Company's ‘High Velocity’, United States Cartridge's ‘Ajax Heavies Long-Range’, and Remington's Kleanbore ‘Nitro Express Extra Long Range’ loads soon followed.
Western’s 3 inch ‘Record’ with 1 3/8 oz. of shot was released in 1924; U.S. Cartridge Co. ‘Climax Heavies’ in 1927. Peters also introduced a 3 inch ‘High Velocity’ and eventually the DeLuxe Target 3” with 1 3/8 oz. / 4 Dr. Eq. and 1 5/8 oz. / 4 1/4 Dr. Eq. to compete with the Winchester/Western 1 5/8 oz. 12 gauge 3” magnum introduced in 1935.
In a 1927 Western Cartridge Co. flyer “Super-X The Long Range Load” by Capt. Chas. Askins the 12g duck load is described as 38 1/2 grains or 3 1/2 dram (powder not specified but likely DuPont Oval) with a breech pressure of 3 3/4 tons or about 11,480 psi.
The standard 2 1/2” 12g British load according to the 1907 edition of Greener's The Gun was 1 1/8 oz. 3 1/4 dram (1255 fps).
Major Sir Gerald Burrard in the 1947 Second Edition of The Modern Shotgun, Vol. III “The Gun and the Cartridge”, states during WWI the standard was dropped by law (to conserve the supplies of lead and powder) to 1 oz. 3 dram. After the war, the standard for 2 1/2” shells became 1 1/16 oz. with 42 grains (Old) Schultze Bulk (3 Dram), 36 grains “E.C. (Improved)” or 33 grains Imperial Chemical Industries (Eley & Kynoch Cartridges) Dense Smokeless Diamond powder.
Modern CIP service pressure for 3 Tons / 850 BAR “standard proof” British guns is 10,730 psi.
It would seem reasonable to choose (ballistically similar) loads for which the gun was originally designed.
HOWEVER, bad things happen to shotguns in 100 - 125 years of use. Determining what load YOUR gun should use requires the interest, expertise, and equipment to properly evaluate the barrel integrity (esp. wall thickness), action (esp. lock-up), and wood (esp. cracks in the head of the stock).Thoughts? Corrections? Opinions (since we all have one, along with other body parts

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