Kutter, thanks. Can you recommend a blade size or width that you find most helpful ? Maybe a range of sizes.
They sell them by # size and I can never remember which is which.
I use a chart like this one that gives the .000" blade thickness so I know what I'm ordering.
I use #8 size the most and it cuts about a .020" slot with a hand saw.
You can see there are some mighty fine slots to be cut with these.
Lots of broken blades if you're not careful!
The whole number sizes (8 down to 1) hold up well doing slots in screws. That'll cover .020 down to .012 though they can cut a little wide if you're not careful. Sometimes you can use it to advantage on an odd size w/a double or multiple cut.
#8 and #4 sizes will just about satisfy any custom work.
Getting much finer, they get chewed up in the thick steel pretty easily and the screwdrivers needed to work them are getting silly thin especially for larger screws that are torqued down.
http://www.anvilfire.com/FAQs/jewelers_saw_blades.htmFWIW,,those V shaped screw slots being discussed are often found on early American muzzle loading arms. The hand made iron screws were commonly made with distinctly V shaped slots. I don't know if was as a result of the hand tools used in their making or a style of the time. Perhaps both. The screwdrivers were shaped as such to fit the V slot. The top of the slot in the screw head can be very wide at times narrowing quickly to a bottom.