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#221989 03/17/11 11:24 AM
Joined: Mar 2011
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Joined: Mar 2011
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Not difficult. My people were boatbuilders and shipwrights when they weren't farming, and I grew up bending wood. The only hard part is reading the grain of figured wood so you don't crack the stock on 10 grand worth of Perazzi. Straight-grained stocks are pretty wellwellstraightforward. wink



Build a serious, full-length jig with common heat lamps. The Big-Box stores carry the lamps cheap. This jig is two layers of CDX sheathing laminated together using construction adhesive. Carved, contoured, carriage-bolted oak blocks at both muzzle and action padded by soft cedar shims make for zero slippage of the gun, which is required to protect the bluing. Just dont bend the tubes by overtorquing those nuts. Trigger guards always come off for bending. With the guard off, double check to insure the wrist doesnt have any repairs. Polyurethane and resorcinol glues are the only ones thatll withstand heat. All the others will let go at well below 180 degrees F.including epoxy, PVA, casein, urea formaldehyde and hide glue.



To protect the finish, the wrist is wrapped tightly with several layers of cheesecloth and tied with string. Dont leave any air pockets or the finish will bubble on you. A meat thermometer poked into one of the triggerguard screw holes measures temperature, a pocket watch keeps time, and a teakettle is used to heat peanut oil to just shy of boiling around 200 degrees F. Peanut oil has a high flash point and doesnt smoke, whereas linseed oil smokes and burns too easily.



The jig needs a brace to pull the stock into, and an index to measure how far. Fancy is a plastic grid. Simple is a couple of string lines riding in notches (which are easily moved with a dovetail saw and square when required) and a set of dividers and a rule.



Heat the wrist, keeping the cheesecloth soaked with hot peanut oil. After 20 full minutes at 180-190 degrees, try to bend the stock. Keep heating until it bends easily, some wrists are thicker than others and some wood denser than others. Its the heat that plasticizes the woods cell walls, and it has to reach all the way to the core. For applying pressure, fancy is threaded rod inset into captured nuts let into the brace. Some even saw apart C-clamps to use the components. Simple are padded clamps. Note the C-clamp Im using as an anchor has a scrap of leather glued to it as a pad. Be liberal with the peanut oilkeeping the varnish wet is the only think keeping it from bubbling. Also note there is a hole in the jig base to recover the oil using a pan beneath the bench.

(The reason I use a double layer of CDX for the base is for stiffso I can cantilever the jig onto my workbench using clamps, so as to have the excess oil free-fall into a pan on the floor rather than run all over the bench top.)



When the core temperature of the wood is right, the walnut bends like a wet noodle. Dont force anythingthe wood will tell you when its ready. This one is getting a bit of comb and toe cast, but with this jig you can bend them in any direction required.



No need to worry about springback. Some do spring back a tad over time, some dont. You can always put it back in the jig and bend it further in the direction you began, but undoing over-bends is more difficult and more risky.

Looking at the difference in the bend between photo's #4 and #6, while in the process of bending I release pressure on the clamps to see if it springs back, playing with it a bit until I have the bend I want. Then I remove the clamps immediately after getting the results desiredI dont leave the stock in clamps until it cools. Fewer dents and surprises that way.



Refit the trigger guard, bending it with your hands if you have to. Dont even think about bending a stock with it in place, or you may split out the inletting.

Have at it. Just avoid figured wood until you learn how to read wood grain and have a dozen or so bends under your belt.

Does this have applications to full-length, one-piece stocks like those found on rifles? Certainly.although it is rarely used.



Ideally, one-piece stocks are cut from tree crotches or bends so the wood grain runs parallel to the barrel channel then bends to run parallel with the comb. This minimizes grain runout at the stocks toe (above), preventing weak short grain and the potential for cracking there. But figured wood rarely is found above the crotch in walnut and never in maple, so even the old masters generally ignored the problem and the stock often cracked with age and seasonal movement.

But by roughing out the blank then bending it at the wrist before completing the final shaping, you can have the best of all worlds strength, stability, and figure too.


Bob
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Bob: I'd like to add your pics and captions here http://www.picturetrail.com/sfx/album/view/16314697
Please e-mail me at revdoc2@cox.net with your name and contact infro so I can attribute the pics if that is OK. Thanks.

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Very interesting stuff. Thanks for the post.

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Hello Bob,

Great post, great pictures. Congratulations!

Thank you.

JC


"...it is always advisable to perceive clearly our ignorance." Charles Darwin
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This is a great article! Has anyone seen a post on Mike Orlen's bending with photos of his jig? It's similar. I think he has turnscrews mounted to put pressure on the stock in any direction. My experience with stocks bent in this fashion is that they don't very often move much, and may not stay bent. It seems the cast bends are made easier than the drop bends.

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Very interesting. Not something for the faint of heart!

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That was cool and educational too. I've al;ways wondered how that was done.


Forum: a medium of discussion/expression of ideas. https://www.merriam-webster.com/dictionary/forum
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Several comments and/or questions about the bending process shown:

It appears that the bending jig shown in photo 1 does not have any side to side clamping on the action or the head of the stock. It also appears that the heat is applied near the trigger plate, rather than farther back down the wrist. So it appears the intent was to bend the stock beginning in the trigger plate area, rather than farther back down the wrist of the stock. Using this specific technique, have you had any problems with the cheeks of the stock pull away from the tangs or the action? It sure appears in the last picture that the stock bent right in the trigger plate area - without any issues.

It appears that this system has been succesfull using temps only up to about 190 degrees, which is lower than I have seen others use. I was instructed by an experienced stock bender to get the wood temp up to the 250-260 degree range before bending. I have bent several stocks using that target temp and the stocks did not seem very "pliable" until the wood temp got up in that range.

I have been involved in softwood lumber manufacturing for years and the industry developed "high temperature" drying back in the '90's, in part based on the theory that the wood had to get above 220 degrees to be above the "plastic limit" of the wood. The high temp dried lumber came out of the kiln straighter, but slightly (5 - 10% loss of bending strength) weaker than lumber dried using conventional temps of about 180 degrees. I am a little surprised that 190 degrees has proven adequate to bend stocks.

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Holy pyrimids of plywood, Batman!

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Here is another example of a jig used by Mr. Moe/Michael Orlen:



JC


"...it is always advisable to perceive clearly our ignorance." Charles Darwin
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