Drew, the most common cause of detonation that I have documented is old cartridges that have had a lot of vibration during their life. Rifle cartridges that ride on the dash of a truck or in the glove box for many years, or shotgun shells that were in a case in a dog trailer for many years, the powder grinds itself down into a state that when you touch it off it detonates instead of burns.
I don't understand this. It suggests to me that because the powder is ground finer the burning properties of the powder have changed? ClapperZapper perhaps you might explain this in more detail. As I understand powders come in many, many different flake sizes. If one powder is very fine to start with then is it close to detonating rather than burning such that a little more grinding might be all that is required?
Tamid, do yourself a big favor and Google Search "what governs smokeless powder burning rate". You will quickly get a pretty good explanation about powder compositions, coatings, granule shapes and sizes, etc.
Then remember that the phenomena where a cartridge is vibrated for an extended period, such as by rolling around the dashboard of a pickup truck traveling over rough roads, and thus removing the deterrent coatings on smokeless powder or pulverizing it into dust is not very common. It can happen, but is rare. Remember that Police vehicles carry various pistol, rifle, and shotgun cartridges many more miles than the average shooter, and they aren't routinely experiencing detonations. It also typically happens in cartridges that have loose powder charges that are not compressed by a wad or bullet, so the powder is free to shift and vibrate. So much less likely to happen with compressed loads in shot shells. That said, it's probably fortunate that Deputy Barney Fife never fired the single revolver cartridge he was issued by Andy, and carried for years.
I'm not sure how that became conflated with the Darwin Award candidates who supposedly experiment with reduced loads of military surplus rifle powder in shotgun shells.