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RWG Offline
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Randy:

Make sure to check your forcing cones. Most older guns have steep angled, short forcing cones which can lead to hull damage as seen in one of the responses above when using 2 3/4" hulls in 2 1/2" chambered guns.

To avoid such hull damage, simply trim down the 2 3/4" hull length to 2 9/16", use your existing reload data, toss in an overshot card, and crimp as you always do for 2 3/4" hulls. Any increase in pressure from the overshot card should be slight. And the hull should fully open in the existing chamber without damage from the forcing cones.

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Recipe: plastic Cheddite hull two and three-quarter inch
19 gn Solo 1250, Cheddite 209 primer, SG 16 wad
7/8 oz lead
1211 fps, 6200 psi
Recipe from Accurate Arms

I fired a couple of these in the 2 1/2 inch chambered 1 frame Parker Bros 16 ga.
The resulting fired hulls showed no damage or feathering, also, I don’t know if it is significant, but the felt recoil when only wearing a T-shirt was no different than when firing the same shells through the same type of shotgun with two and three-quarter inch chambers, or no difference when shooting a 2 1/2 inch shell through the 2 1/2 inch chambers.
I decided to go ahead and order the same SG 16 wad in the short version and load 2 1/2 inch shells

Last edited by randy; 08/24/25 09:33 PM.
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Thanks Russ that is an idea I may try

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tut Offline
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FWIW, the old Remington Game Loads in 16 gauge in Black were 2 9/16" length after firing. If you can find these anywhere they will work. I shoot them out of my factory Fox 16 gauges with short chambers. 2 9/16" were what these older guns were designed to shoot. I do find them snappy, but they are imo no more snappy then the Gamebore 2 1/2" factory loads in 16 gauge currently being sold by Clay Shooters Supply.

Those Remington game loads are still out there. Reloaders love them.


foxes rule
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Originally Posted by randy
I just purchased a shotgun with 2 1/2 inch chambers. At present I load a recipe that is 6000 psi in a 2 3/4 inch hull from the 16 gauge society. Do I recall correctly that it would be OK to shoot the longer hull in the shorter chamber if the pressures are low. Thank you.

According to testing done and published in the DGJ several decades ago, shooting a 2 3/4" shell from a 2 1/2" chamber, IN A 12 GAUGE, raises the pressure max in the 600 to 800 pssi range. As you go to smaller gauges, the increase in pressure gets bigger. But for a 16 gauge, you can think in terms of 1000 psi.

So a 6000 psi load becomes a 7000 psi load. Both levels safe for guns we generally think of as requiring low pressure loads. Assuming barrel wall thicknesses are appropriate.


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Originally Posted by tut
For those worried about excessive recoil, the speed of the load and size of the load are two other issues to factor in. If you are shooting a lighter load with 6,000 PSI and velocity is less then 1150 FPS and you are shooting 7/8 oz loads imo blaze away. Knowing your exact load might give some more insight.

PS. Think about how many 2 3/4" oz loads have been shot in this gun in its life unless it was a safe queen. Folks between 1960 and when RST starting making ammo just shot what they could find and back in those days they shot a lot. I believe (could be wrong) that RST has been making ammo for about 30 years.


Not to put too fine a point on it but pressure generated has very little impact on recoil and what it does is quite oblique.

You rightly point to weight of the ejecta and speed it's accelerated to as key factors. The other significant element, in terms of what we feel, is weight of the gun, which is a moderating influence.

Its been my observation that far more damage is done to older gun by shooting shells with too much recoil than too much pressure. Its just that when you exceed the pressure threshold, the results are a little more likely to send you to emergency.

Last edited by canvasback; 08/25/25 08:23 AM.

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There are various tested recipes like Randy's above, using different components. Using Herters (Cheddite hulls) and other components that don't match Randy's, I've had one recipe tested by Tom Armbrust with 7/8 oz shot with an average velocityof1182fps; pressure 7420 psi. I won't list all the components. The value of the reloaders'group is that you can search for components you already have or know to be available. If you hit on a recipe you like, stock up on components to keep from
getting caught short.

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If you have problems with cases like Drew H. pictures a lot of times 2 3/4" components can be used in a 2 1/2" hull with a shallow roll crimp. If someone else mentioned this I'm sorry I missed it.

I make a simple hull cutters that work with a utility knife from copper plumbing fittings that index off the rim instead of the base wad so hulls are always the same length,

10ga 3.5 to 2 3/4(I have a loader set up to star crimp 2 3/4 10ga and they work in my 2 7/8" 10ga double.
[Linked Image from imagizer.imageshack.com]

12ga any length to 2 1/2"
[Linked Image from imagizer.imageshack.com]

sorry having a bit of trouble posting a pic, I think I've got it.

Last edited by oskar; 08/25/25 11:59 AM.

After the first shot the rest are just noise.
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randy Offline OP
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Very good idea with the copper tubing,Oskar, I had been sticking a short dowel rod inside the shell and eyeballing it.

Last edited by randy; 08/25/25 03:11 PM.
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I can sit in the living room with my wife(wife time is good) and cut a whole bag of shells, all the same length and never have to measure. Cut off just fall in my lap, no digging the out of a BPI Trim Dr.

[Linked Image from imagizer.imageshack.com]

Last edited by oskar; 08/25/25 01:52 PM.

After the first shot the rest are just noise.
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