I've had many chokes opened by a gunsmith named David Lauer, now retired, from Boonville Missouri.
Lauer was particular, and had his own methods.
First you'd order what choke you wanted, improved cylinder, or modified. I always wanted a tight improved cylinder. Lauer would refuse to open any choke up that didn't leave what he determined sufficient wall thickness at the end to resist dents and damage. And he was quite proud of his barrel work, and there was no pellet counting or attempt to get a pattern percentage. This was an eyeball type affair, the object to produce a more open choke than before, but more importantly to produce a round, even, pattern that wasn't too center dense so as to tear up game. Lauer would stop, when he determined the patterns were up to his standards, and the customer had no say in when that happened. You gave him at least two boxes of the shells you'd mostly be shooting, for him to work with.
He'd use a choke reamer, from the front, and ream awhile, and go shoot the gun with the shells you provided. Lauer claimed he could ream a better choke from the front, where he could "feel the reamer cut" better, than from the rear. Then he'd ream some more, and shoot some more, and ream some more, until he called it good.
When the pattern circle was the size to suit Lauer, then he'd start in filing with either files or with a Dremel tool on the sides of the choke, to make the pattern round and fill in holes, he claimed. This was all some mysterious art. Then he'd shoot some more patterns. Maybe he'd file some more, and sometimes he'd ream again with the choke reamer. When he was done, he left the choke with the file and reamer marks, and didn't polish it.
Lauer never measured the constriction, this was all done from over fifty years of doing it.
It was all superstition or old time craftsmanship, whichever way you viewed it, but I love my David Lauer choked barrels. Most measure about .718 to .715 or so on a 12 gauge with a .729 bore diameter. All shoot wonderful patterns, and are useful for casual skeet, and anything else you'd like to shoot a shotgun with, to at least fifty yards. Use #9 shot and they open up, and use larger than #8 shot and they start shooting closer patterns. I'll miss David Lauer, but his gunsmithing days are now done. He would charge anywhere from $35 per tube to $60 or so, depending on how much trouble he said it was.
My new gunsmith is very scientific, and reams from the back, and you specify the constriction, ,010 for improved cylinder, for example, and he doesn't ream and shoot, ream and shoot, ream and shoot, like Lauer did.
If you want your chokes opened by mail order, use Mike Orlen.
http://users.dls.net/~rdouglas/MikeOrlen.pdf
He charges $50 per choke opened, and $20 return postage. Send the barrels with a check for the work, and he'll usually have them back in a week or two.
He also reams from the back, to your ordered constriction.
Hope this helps.
Last edited by 992B; 12/22/17 10:12 AM.